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CoverCat manufacture a range of high perfomance single and plural component spray systems
Our unique and innovative series of trenchless in-situ pipe coating equipment has earned an international reputation for reliable cost effective operation.
We are at the forefront of industrial spray equipment technology and continually invest in research and development to meet our clients requirements world-wide.

Covercat USA specializes in the rehabilitation of pipes that are buried underground or are located in hard to reach areas.
Our robotic in place or “In-Situ” Spray applied pipe Lining System will fix pipe problems and restore them to new condition without having to open walls, dig up floors, parking lots and sidewalks in order to remove old corroded pipes and install new pipe. Pipes can be repaired while still in place within walls, ceilings, and under slabs.
Our spray applied pipe lining process virtually creates a plastic pipe within the existing pipe which meets or exceeds the pipes original design parameters.
Additionally, the technology is utilized as preventive fortification for new pipe installations.
Covercat USA has a full line of epoxy resins, polyureas, polyurethanes and vinyl esters for many different pipe lining solutions.
We use the newest pipe lining technology and the latest advancements in equipment and plumbing techniques. Our non-intrusive/non-disruptive pipe lining system will save time and money compared to standard pipe replacement and is available to residential, commercial and industrial property owners.
Time tested and industry certified robotic pipe lining equipment coupled with the latest advancements in polymeric materials, provides our customers with
the highest quality and environmentally friendly pipe lining process available.
Our customers benefit from:
- A custom designed and engineered pipe lining solution individually tailored to each project’s design criteria
- Our Insitu pipe lining process developed over 25 years into the fastest pipeline rehabilitation method currently available
- Diameters ranging from 2” to 48” or > to 120”
- Lengths of up to 1,000 feet per line segment
- High pressure and semi-structural lining materials
- High heat, chemical and abrasion resistance
- Potable water rated NSF/ANSI 61
- Ability to renovate large cracks and holes
- Precision location capabilities for spot repairs
- Any pipe geometry or composition
- Maneuver up to 90-degree bends
- Zero environmental footprint
- Zero VOC’s, CFC’s or HCFC’s “Greenhouse” emissions
- Horizontal through vertical piping systems Various robotic sizes and configurations depending on pipe diameter
- As-built DVD videos are provided with each application
Corrosion
The estimated cost of corrosion in the US annually is $276 billion.
The effects of corrosion are wide spread from the contamination of our drinking water, to the un-safe processing of our food products, through to the failure of our pipelines which are utilized in the production and delivery of oil, gas, biofuels and other energy products.
Corrosion represents a continual challenge to scientists and engineers in maintaining our aging infrastructure and more recently in reducing environmental impacts from traditional “dig and replace” renovation solutions.
The Green Solution

CoverCat USA has a next-generation procedure to renovate corroded pipe systems used for commercial, industrial, marine and municipal applications while still in place within walls, ceilings, and under slabs.
CoverCat's robotic in-situ polymeric spray system provides a safe and protective barrier between the host pipe and the product within the pipe.
The polymeric coating process creates a new non-toxic, chemically and biologically resistant semi-structural barrier which isolates the host pipe from the conveyed medium, preventing leakage and infiltration while limiting the build-up of contaminates within the existing pipe. This in turn prevents harmful elements from interaction with water or other products which run through the pipes.
Quickest pipeline rehabilitation method currently available.
Highly efficient solution for leak prevention using high build semi-structural polymeric lining materials with same day return to service.
CoverCat USA has a full line of epoxy resin, polyurethane, polyurea, and vinyl ester materials for a wide array of solutions.
We use the newest technology and the latest advancements in equipment and environmentally friendly materials.
Our non-disruptive and trenchless systems will save time and money compared to standard pipe replacement in addition to reducing your carbon output.
Minimal Impact on Operations
Rapid Return to Service
Reduced Long-Term Maintenance
Environmentally Friendly Pipe Rehabilitation Process
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