Covercat Videos

About CoverCat

CoverCat manufacture a range of high perfomance single and plural component spray systems

Our unique and innovative series of trenchless in-situ pipe coating equipment has earned an international reputation for reliable cost effective operation.

We are at the forefront of industrial spray equipment technology and continually invest in research and development to meet our clients requirements world-wide.

Paint spray coating equipment and systems for industrial applications passive fire protection epoxy spray coating equipment pipe lining equipment pipe lining equipment pipe lining equipment

Covercat USA specializes in the rehabilitation of pipes that are buried underground or are located in hard to reach areas.

Our robotic in place or “In-Situ” Spray applied pipe Lining System will fix pipe problems and restore them to new condition without having to open walls, dig up floors, parking lots and sidewalks in order to remove old corroded pipes and install new pipe. Pipes can be repaired while still in place within walls, ceilings, and under slabs.

Our spray applied pipe lining process virtually creates a plastic pipe within the existing pipe which meets or exceeds the pipes original design parameters.

Additionally, the technology is utilized as preventive fortification for new pipe installations.

Covercat USA has a full line of epoxy resins, polyureas, polyurethanes and vinyl esters for many different pipe lining solutions.

We use the newest pipe lining technology and the latest advancements in equipment and plumbing techniques. Our non-intrusive/non-disruptive pipe lining system will save time and money compared to standard pipe replacement and is available to residential, commercial and industrial property owners.

Time tested and industry certified robotic pipe lining equipment coupled with the latest advancements in polymeric materials, provides our customers with

the highest quality and environmentally friendly pipe lining process available.

Our customers benefit from:

  • A custom designed and engineered pipe lining solution individually tailored to each project’s design criteria
  • Our Insitu pipe lining process developed over 25 years into the fastest pipeline rehabilitation method currently available
  • Diameters ranging from 2” to 48” or > to 120”
  • Lengths of up to 1,000 feet per line segment
  • High pressure and semi-structural lining materials
  • High heat, chemical and abrasion resistance
  • Potable water rated NSF/ANSI 61
  • Ability to renovate large cracks and holes
  • Precision location capabilities for spot repairs
  • Any pipe geometry or composition
  • Maneuver up to 90-degree bends
  • Zero environmental footprint
  • Zero VOC’s, CFC’s or HCFC’s “Greenhouse” emissions
  • Horizontal through vertical piping systems Various robotic sizes and configurations depending on pipe diameter
  • As-built DVD videos are provided with each application

Our Products


CoverCat PipeSnake

News image

The Covercat 900 Series Pipe Snake has been developed to fulfil the need for pipe coating, repair & inspection tool which is able to negotiate tight corners, in an...

Read more

CoverCat Pipelining Rig

News image

In-situ spray lining rigs for internal coating and pipeline rehabilitation.* Medium to high capacity spray lining rigs, covers pipe diameters from 75mm (3”) to 1000mm (40”)* The systems are typically ...

Read more

CoverCat Pipe Coating Plant

News image

Modular design and transportable semi-automatic pipe coating machine.* The pipe coating boom system comprises of 3x 6m (18ft) triangulated boom sections which can be further extended if required.* A variable ...

Read more

CoverCat Pipe Coating Tool

News image

Adjustable diameter high frequency atomisers.* CoverCat Pipe Tool Coating Heads are manufactured from High Quality Components to our own designs and can be adjusted to fit all commonly available pipe ...

Read more

CoverCat 302

News image

* Compact Cart Mounted System suitable for use in confined areas. * Designed specifically for use where access through a building is required e.g. roofs, passage ways etc, whilst still being ...

Read more

CoverCat 451F

News image

Skid mounted PFP solvent free airless spray system* CoverCat’s largest and most powerful systems specifically designed for Solvent Free Application of Plural Component Intumescent Epoxy Materials.* Commonly used in fixed ...

Read more

Spares

News image

Full range of spare parts and components for all CoverCat and similar equipment including Service Kits, Seal Kits, Mixers, Spray Hose, Spray Guns, Tips and more.For Details, please Contact the CoverCat ...

Read more

CoverCat 352F

News image

Cart mounted heated airless spray system* A slightly smaller, more compact and mobile unit, mounted to a 4 wheel cart.* The system is simple to use and most suited for ...

Read more

CoverCat 306VR

News image

Adjustable mixed ratio plural component equipment* Mix Ratio Range 1:1 to 6:1* 50:1 Pressure Ratio* 1 to 2 Spray Gun Operation* Machine Mix, Dispensing or Remote Mix Options* Feed Pumps ...

Read more

CoverCat Accessories

News image

Mix manifolds, hose bundles, filtration equipment etc. * A wide range of standard and custom built accessories available to suit individual needs and material requirements.* Hose bundle assemblies are available from ...

Read more

CoverCat 452F

News image

Cart mounted heated airless spray system* Versatile system mounted on a compact 4 wheel cart to enable the unit to be used for both large and small scale applications.* The ...

Read more

CoverCat 452

News image

Bulk supply spraying system.* Low solvent, high solids, plural component Paint Spraying with Multi Gun capabilities.* High volume, heavy duty spray system with cart mounted 200ltr component feed drums.* Regularly ...

Read more

CoverCat 300SL Single Component Spray Sy

News image

Compact single component spraying. * Single Component Pneumatic Airless Spray Unit mounted on 2 wheel cart unit.* Standard unit is 73:1 ratio and powered by a CoverCat 290 Air Motor. Maximum ...

Read more

CoverCat Heating Equipment

News image

CoverCat high pressure fluid heating. * 500bar 7500psi rated, 3kw 230v EExd T3 rated.* 110v and 415v options available (non EEx)* Integral power switch and thermostat* Power light and heat on ...

Read more

CoverCat 302

News image

Compact Plural Component Spray Machine * Compact Cart Mounted System, suitable for use in confined area’s.* Designed specifically for use where access through a building is required e.g. roofs, passage ways ...

Read more

CoverCat Pump Units

News image

CoverCat 450/350/300 series metering pumps. * Fixed ratio heavy duty plural component pump units using CoverCat OEM design air motor, yoke and pump assemblies.   * A wide range of pressure ratio and ...

Read more

CoverCat 352

News image

Portable plural component heavy duty spray equipment.* Fixed Ratio Application of Low solvent, solvent free, high solids, plural component Paint Spraying with Multi Gun capabilities.* Typically used in marine and ...

Read more

CoverCat 455

News image

Hot and cold pressure washing equipment for industrial and marine locations. * The Pressure Washing Equipment is specifically designed for use in Industrial and Marine locations where electrical and diesel-powered equipment ...

Read more

CoverCat E Mix Unit

News image

For use with heavy duty coatings. * Specifically Designed for Mixing Heavy Duty Coating Materials for Single Pack application.* Avoids handling & manual mixing.* Ergonomically Designed Operator Control Panel.* Portable Cart ...

Read more

Corrosion Protection

Corrosion

The estimated cost of corrosion in the US annually is $276 billion.

The effects of corrosion are wide spread from the contamination of our drinking water, to the un-safe processing of our food products, through to the failure of our pipelines which are utilized in the production and delivery of oil, gas, biofuels and other energy products.

Corrosion represents a continual challenge to scientists and engineers in maintaining our aging infrastructure and more recently in reducing environmental impacts from traditional “dig and replace” renovation solutions.

The Green Solution

passive fire protection application equipment pipe coating equipment pipe lining passive   fire protection intumescent passive  fire protection pipe   coating equipment, spray guns, epoxy, intumescent passive fire   protection

CoverCat USA has a next-generation procedure to renovate corroded pipe systems used for commercial, industrial, marine and municipal applications while still in place within walls, ceilings, and under slabs.

CoverCat's robotic in-situ polymeric spray system provides a safe and protective barrier between the host pipe and the product within the pipe.

The polymeric coating process creates a new non-toxic, chemically and biologically resistant semi-structural barrier which isolates the host pipe from the conveyed medium, preventing leakage and infiltration while limiting the build-up of contaminates within the existing pipe. This in turn prevents harmful elements from interaction with water or other products which run through the pipes.

Pipe Renovation

Quickest pipeline rehabilitation method currently available.

Highly efficient solution for leak prevention using high build semi-structural polymeric lining materials with same day return to service.

CoverCat USA has a full line of epoxy resin, polyurethane, polyurea, and vinyl ester materials for a wide array of solutions.

We use the newest technology and the latest advancements in equipment and environmentally friendly materials.

Our non-disruptive and trenchless systems will save time and money compared to standard pipe replacement in addition to reducing your carbon output.

Minimal Impact on Operations

Rapid Return to Service

Reduced Long-Term Maintenance

Environmentally Friendly Pipe Rehabilitation Process